3D Systems Metal Machines

Rethink Metal Part Design And Produce Products, Components And Tools With Reduced Weight, Increased Functionalities And Simplified Assemblies.

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Overview

The ever-changing world of 3D printing has arrived at the fifth wave: 3D Production and it’s about to disrupt and revolutionize manufacturing as never before.

Many global brands like Airbus and Thales are turning to this cutting-edge technology because it delivers products what were once unmakeable – enabling radical designs and offering overwhelming benefits.

Manufacturers have made dramatic cost savings, accelerated time-to-market and discovered new levels of efficiency.

Know about these compelling benefits of Metal Additive Manufacturing:

  • Reduce number of components from 20 to 1
  • Reduce part weight by up to 50%
  • Improve part performance

Systems and Equipments

Design, test and produce metal parts with 3D printing that are simply not possible with standard manufacturing. Create lightweight, high-strength structures and deliver new capabilities.

DMP Factory 500 Solution

Scalable metal additive manufacturing for seamless large parts

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DMP Flex 350

Robust, flexible metal 3D printer for 24/7 part production

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DMP Factory 350

Robust, high quality Metal AM with integrated powder management

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DMP Flex 100

Affordable, precise metal 3D printer for finest features and thinnest walls

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DMP Inspection

Minimize secondary inspection in Metal AM with validated automated analysis

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DMP Monitoring

Real-time process monitoring for informed decisions on product quality

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Metal Technologies in

Additive Manufacturing

Design, test and produce metal parts with 3D printing that are simply not possible with standard manufacturing. Create lightweight, high-strength structures and deliver new capabilities.

Use this technology to improve functionality, reduce weight and/or consolidate components into one single part.  A Direct Metal Printing (DMP) Metal 3D Printer uses a laser to weld thin layers of metal powder to produce highly complex metal parts. DMP provides unlimited design flexibility and overcomes traditional manufacturing technique limitations for geometry and surface retention. Manufacturing costs for parts are not dependent on part complexity but rather, part volume. DMP is deal for producing compact components with highly complex anatomical shapes, internal channels, complex surface textures, internal lattices and high levels of detail. Additive and subtractive technologies can be combined for the most effective cost per part.

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DMLS vs. SLM

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DMP-SLS-DMPS-info 3D Engineering Automation LLP

Power Bed Fusion

Metal-Binder-info 3D Engineering Automation LLP

Metal Binder Jetting

Metal Parts and Materials

Titanium

Titanium Alloy With High Strength, Low Weight And Excellent Biocompatibility For Technical And Medical Applications. Similar To Laserform Ti Gr23 (A), But With Higher Strength.

High strength, low weight, excellent biocompatibility

High strength, low weight, excellent biocompatibility – lower Oxygen than Gr5

Light weight, biocompatible, extreme temperature and corrosion resistance

Stainless Steel

Able to be sterilized and highly corrosion resistant.

Excellent corrosion resistance, high strength with good toughness

Excellent corrosion resistance, high strength with good toughness

Able to be sterilized and highly corrosion resistant.

Maraging Steel

Excellent hardness and strength, good wear resistance.

Genuine tool steel (1.2709), high strength and hardness

Cobalt Chromium Alloy

Highly corrosion, wear and heat resistant. Bio-compatible.

Highly corrosion and wear resistant, suitable for biomedical

Aluminum Alloy

The potential for weight reduction through part design is a big benefit In metal 3D printing, Aluminum alloys are often used for light-weight, high strength applications in automotive, aerospace & machinery. Innovative applications such as mold design and specific heat exchanger applications make use of the high thermal conductivity of specific aluminum alloys. Available with thoroughly developed and tested print parameters.

Light weight, good mechanical properties and improved thermal conductivity

Good mechanical properties and good thermal conductivity

Metal powder for light weight parts with good thermal properties

Nickel Super Alloy

Used for complex parts, often including improved fluid flow in high-temperature and high-strength applications. Metal 3d printing achieves material properties that exceed those of different casting processes. Ideal for gas turbine parts (IGT), exhaust systems, machinery and process industry parts. Available with thoroughly developed and tested print parameters.

Excellent corrosion resistance, high strength and heat resistance

Excellent corrosion resistance, high strength and heat resistance

Oxidation, corrosion and extremely high-temperature resistant